Infrastructure
Raw Material Storage
Our raw material storage is systematically organized to maintain material integrity and ensure efficient inventory management. Materials are segregated by grade using a clear colour-coding system for easy identification. Each item is coated with rust preventive oil to protect against corrosion, and all materials are carefully loaded onto racks using proper handling methods to prevent damage. This structured approach ensures material quality is preserved throughout the production cycle while supporting smooth workflow and timely availability.
Tool Storage
Our die storage system is designed for safe, organized, and efficient handling of tooling. Dies are stored in dedicated racks with clear identification and proper segregation to ensure quick access and reduced retrieval time. Each die is cleaned, inspected, and protected to prevent damage and corrosion, ensuring tool integrity and longevity. With systematic storage practices and strict handling protocols, we maintain high tool readiness to support uninterrupted production and consistent quality.
Tool Room
We have a well-equipped, ultra-modern tool room that houses the latest tools, technologies, and allied equipment. Key machines include CNC Wire Cut, EDM, Horizontal/Vertical Milling Machines, Drilling and Boring Machines, Surface Grinders, Lathe Machines, Cylindrical Grinders, and Auto Feed Milling Machines, among others. The tool room is dedicated to producing effective and efficient tooling for components, supporting all production requirements while also meeting the immediate needs of the shop floor. Comprehensive testing is conducted for all critical tooling applications before they are released to the production department, ensuring consistent quality and reliability.
Our Tool Room is equipped with the following facilities:
- CNC Wire Cut Electrical Discharge Machining
- CNC Electrical Discharge Machining (EDM) (Dielectric Fluid)
- CNC Electrical Discharge Machining (EDM) (Drilling) (DM Water)
- CNC 3-Axis Router Slotting Machine
- Vertical Milling Machines
- Hydraulic Power Horizontal Spindle Surface Grinding Machine
- Mechanical Power Lathe Machines
- Mechanical Power Cylindrical Grinding Machine
- Hydraulic Power Cylindrical Grinding Machine
Press Shop
We have installed a multi-station pressing setup comprising highly accurate power presses ranging from 5 tonnes to 400 tonnes. In the press shop, we are capable of working upon different tool sizes and components.
The press shop allows us to process a wide range of materials for the most challenging applications. Some of the highly specialized metal-forming operations performed in the pressing shop include blanking, forming, bending, piercing, embossing, deep drawing from sheet metal.
Types of Machines in the Press Shop:
- Mechanical Power C-Frame Presses (5 Tonnes to 250 Tonnes)
- Pneumatic Power C-Frame and H-Frame Presses (30 Tonnes to 100 Tonnes)
- Pneumatic Power Straight Side Press (150 Tonnes)
- Pneumatic Power Knuckle Joint Press (400 Tonnes)
Forming Shop
- Servo-Controlled Multi - Slide Strip Forming Machines
- Servo-Controlled Multi - Slide Wire Forming Machines
- Special Purpose Forming Machines for Spring Lock Washers F(SPM’s)
- Special Purpose Forming Machines for Wave Spring Washers (SPM’S)
- Special Purpose Forming Machines for Split Cotter Pins (SPM’s)
- Special Purpose Part Specific Wire Forming Machine (SPM)
Rolling
- CNC Thread Rolling Machine
- Mechanical Thread Rolling Machine
Cleaning
- Vibratory Cleaning Machines (VCM)
- Ultrasonic Cleaning Machines (UCM)
- Sand Blasting Machines ( SBM)
Machining Shop
Machining Shop
We have an ultramodern machining shop manned by expert machinists who have decades of proven experience. The shop houses all the latest tools and equipment.We keep our focus always on providing our customers with supreme quality parts within a predetermined timeframe. We have a specialty in high precision CNC machined parts across a wide range of materials. Each machined part that we produce is at par with global standards.
Our machine shop facilitates parallel manufacturing, end-of-the-line quality, and end-to-end batch type. Our deep-domain expertise, in-depth understanding of the industry, and engineering excellence have brought us customers from different industry segments.
Types of Machines in the Machining Shop:
- CNC Turning Centers
- CNC Grinding Machines
- Mechanical Turning Centers (Mini-Lathe)
- Automatic Horizontal Spindle Chamfering Machines
- Horizontal Milling Machines
- Vertical Hydraulic Broaching Machines
- Horizontal Hydraulic Broaching Machines
- Automatic Vertical Multi-Spindle Tapping Machines
- Semi - Automatic Lathe Machines (Traub)
- Band Saw Cutting Machines
- Vertical Spindle Rotary Surface Grinding Machines (Rotary Table)
- Vertical Spindle Double Disc Grinding Machines (Duplex)
- Horizontal Spindle Surface Grinding Machines
- Centerless Grinding Machines
- Tool & Cutter Grinding Machines
- Loose Abrasive Process Machine (Lapping)
- Laser Marking Machines
- Part Specific Special Purpose Machines (SPM’S).
Welding Shop
We have a state-of-the-art welding shop that houses Projection (Spot) Welding Machines. Herein we deploy welding techniques as per the specific requirements. To meet diverse welding needs, our welders make use of the latest tools and equipment:
Types of Machines in the Welding shop:
- Semi-Automatic Projection (Spot) Welding Machines
Heat Treatment
We have installed a state-of-the-art heat treatment facility comprising high-capacity continuous and programmable atmosphere-controlled furnaces.
Herein, we carry out hardening and tempering, aiming at achieving all the required mechanical properties in the products. Our heat treatment facility supports the production of parts in diverse grades.
We heat-treat all components at around 900 Degree Celsius and then quench our components to different temperatures under particular quenching media as per customer requirements in order to obtain the desired hardness.
Types of Equipment in the Heat Treatment Section:- Continuous Mesh Belt Aus Tempering Furnaces
- Vertical Pit Batch Tempering Furnaces
- Special Purpose Part Specific Annealing Furnace (SPM)
- Stress Relieving Batch Oven
- Automatic Nitrogen Gas Generation Plants
Electroplating
We have installed an advanced, fully automatic electro-plating facility to meet the surface treatment requirements associated with a large number of finishes. We can handle diverse plating thicknesses, products of different sizes, and even very special shapes. Herein, we make sure that each product coming from the production area gets the finest quality surface treatment.
All products are treated to offer unmatched chemical resistance, outstanding mechanical durability, amazing salt spray life, our well-known trademark quality, and superb performance.
Types of Equipment in the Electroplating Section:
- Zinc Electroplating Barrels and Tanks
- Zinc Phosphating Tank
- Soak Cleaning Barrels and Tanks (Hot De-Greasing)
- Anodic Cleaning Barrels and Tanks
- Centrifugal Dryers With Heating System
- De-Hydrogen Embrittlement (DHE) Batch Ovens
- De-Mineralized (DM) Water Treatment Plant
- Electroplating Solution Temperature Control System
Final Inspection
Final inspection of each part is carried out on dedicated inspection tables under controlled lighting conditions to ensure accurate evaluation. Quality inspectors examine every component, supported by calibrated measuring instruments and optical sorting machines for precise defect detection. Each part is thoroughly checked and sorted before release to ensure full compliance with quality standards.
Packaging
Packaging is the science, art and technology of enclosing or protecting products for distribution, storage, sale and use. Special work instructions are created to define the types of packaging material to be used according to the customer specific packaging standards.
Packaging standards refer to a set of guidelines, regulations, or specifications designed to ensure the quality, safety, and sustainability of packaging materials and processes. They help manufacturers, retailers, and consumers make informed decisions about packaging design, materials, and handling. Essentially, they aim to ensure products are packaged in a way that protects them during transport and storage, while also considering environmental and safety aspects.
Materials Used for Packaging
- Polythene Bags
- Corrugated Boxes
- Bins
Specifications Required for Packaging:
- Type of Surface Treatment
- Primary Packaging
- Secondary Packaging
- Tertiary or Final Packaging
- Total Quantity
- Bin Colour
- Packing List
Finished Goods Storage
All plants are having dedicated storage area to package and store finished goods before the final dispatch process. Inventory Management System with data storage for identification of every customer lot keeps the final dispatch process smooth and convenient for our customers.
Final Dispatch
“Final dispatch" refers to the last stage of preparing and sending a shipment before it's physically delivered. This typically involves packaging, labelling, assigning a carrier, and ensuring all necessary documentation is prepared for the goods to be sent. Need of Documents Preparation for Customers are Pre-Dispatch Inspection Report, Packaging, Advanced Shipment Notice, Consignment Card, Tax Invoice Including E-Waybill.
Delivery Management
Delivery management is the application of processes that ensure the effective and efficient transfer of goods from one location to the next. “Delivery At Right Time Once and Always” is our quality policy statement. Fleet of Vehicles used by our company are whether company owned or delivery partner owned in order to make ease of doing business across different regions of the country.
Company Owned Commercial Vehicle List:
| Vehicle Type | Maximum Capacity | Fleet Size |
|---|---|---|
| Light Commercial Vehicle | 1.5 Tonnes | 5 |
| Medium Commercial Vehicle | 7 Tonnes | 1 |
Delivery Partner Commercial Vehicle List in Simultaneous Use for Atop Fasteners:
| Vehicle Type | Gross Vehicle Weight | Fleet Size |
|---|---|---|
| Light Commercial Vehicle | Less than or equal to 3.5 tonnes | 400 |
| Medium Commercial Vehicle | More than 3.5 tonnes and Less than or equal to 16 tonnes | 200 |
| Heavy Commercial Vehicle | More than 16 tonnes and less than or equal to 49 tonnes | 150 |
